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Mounting Frame Product List

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Frame stand (mass production type)

Frame stand (mass production type)

This is an example of a frame (mass production type) assembled using angle-shaped steel materials manufactured by Mitsuya Co., Ltd., along with a top plate and surrounding cover.

This case involves a frame for industrial machinery and equipment. Initially, two units were to be produced, but later an additional 19 units were added. While this is not a particularly difficult type of product for Mitsuya Co., Ltd., producing 19 units in mass production is unusual. Due to the short production period, typically one or two units can be made by one or two people without much difficulty in maintaining quality, but with 19 units, about eight people were involved in the production, which made it a bit challenging to ensure consistent quality. However, since we had already produced the initial two units, we were able to establish processing points and quality standards, allowing us to somewhat unify the quality of the two units and the 19 additional units. Regarding shipping, we initially arranged for a 4-ton truck since the size of the 19 products could fit in one. However, when the transportation company came to inspect the products beforehand, they found that the weight of the 19 units exceeded 3,000 kg. Since a 4-ton truck can only carry a maximum load of 2,750 kg, we realized it would not work and quickly switched to a 10-ton truck to accommodate the shipment.

  • Other machine elements
  • Other machine tools
  • Other processing machines

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Scaffold frame

Scaffold frame

This is an introduction to a case study of the frame structure manufactured by Mitsuya Co., Ltd.

This case involves a frame used for inspection and measurement equipment. It is a fabricated product made from 19 pieces of 40×40×2.3t square pipes in four types, three pieces of angles in two types, and nine plates of thick steel measuring 12t, 16t, 22t, and 25t, as well as nine plates of thin steel measuring 2.3t and 3.2t. Although it appears to be a simple fabricated frame in terms of size and shape, the challenge of this product was that three tapped holes were machined on the inner measuring surface of the thick plate attached to the top surface of the frame.

  • Other processing machines
  • Other machine elements
  • Other machine tools

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Frame stand

Frame stand

This is an introduction to a case study of the fabrication of a canning processing frame made by Mitsuya.

This product is a frame for equipment used in machine tools and industrial machinery. It is welded by combining three types of square pipes and thick plates. Typically, such frame structures consist of an upper square pipe frame that serves as the base for the thick plate on top and a lower square pipe frame on the bottom, which are similar in design. After combining the four square pipes, additional square pipes are inserted between them to form the frame shape. However, this results in the side surfaces of the upper and lower frames having the ends of the square pipes exposed, necessitating the use of end plates to cover these ends, which increases welding labor and consequently raises costs. Therefore, at Mitsuya, we first assemble the square pipe frame for the side sections and insert intermediate square pipes to shape the frame. This allows the exposed ends of the square pipes on the top and bottom to be filled with thick plates, enabling production without increasing the number of components. Since large tapping operations were required on the thick plate surface extending to the square pipes, we ensure high-precision tapping by requesting a cooperating company with a five-sided machining machine to handle the tapping, including for the side and bottom surfaces.

  • Other machine elements

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Large generator frame

Large generator frame

This is a large machine frame product manufactured by Mitsuya Corporation.

As a feature, the size of the completed product when assembled is 5,000mm. It consists of two frames, one with a length of 3,800mm and the other with a length of 1,300mm. The largest welding table in Mitsuya Co., Ltd.'s factory is 5'×10' (1524×3040), so the 3,800mm frame cannot be placed on the table. Since there are many large frames requested by Mitsuya Co., Ltd., workers modify each welding table to accommodate them. Additionally, the welding tables are designed with ample space, ensuring that even if the product extends beyond the table, the safety of surrounding workers is maintained.

  • Generators and transmission motors

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